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Pourer/Caster

What They Do

Pourers and Casters, Metal Career Video

About This Career

Operates hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.

This career is part of the Manufacturing cluster Production pathway.

A person in this career:

  • Examines molds to ensure they are clean, smooth, and properly coated.
  • Pours and regulates the flow of molten metal into molds and forms to produce ingots or other castings, using ladles or hand-controlled mechanisms.
  • Pulls levers to lift ladle stoppers and to allow molten steel to flow into ingot molds to specified heights.
  • Reads temperature gauges and observes color changes, adjusting furnace flames, torches, or electrical heating units as necessary to melt metal to specifications.
  • Collects samples, or signals workers to sample metal for analysis.
  • Loads specified amounts of metal and flux into furnaces or clay crucibles.
  • Adds metal to molds to compensate for shrinkage.
  • Skims slag or removes excess metal from ingots or equipment, using hand tools, strainers, rakes, or burners, collecting scrap for recycling.
  • Removes metal ingots or cores from molds, using hand tools, cranes, and chain hoists.
  • Positions equipment such as ladles, grinding wheels, pouring nozzles, or crucibles, or signal other workers to position equipment.

Working Conditions and Physical Demands

People who do this job report that:

  • You would often handle loads up to 20 lbs., sometimes up to 50 lbs. You might do a lot of lifting, carrying, pushing or pulling.
  • Work in this occupation involves use of protective items such as safety shoes, glasses, gloves, hearing protection, a hard hat, or personal flotation devices
  • Exposure to pollutants, gases, dust, fumes, odors, poor ventilation, etc.
  • Conditions are very hot (above 90 F) or very cold (under 32 F)
  • Work in this occupation involves using your hands to hold, control, and feel objects more than one-third of the time
  • Exposed to conditions such as high voltage electricity, combustibles, explosives, and chemicals more than once a month
  • Exposed to hazardous equipment such as saws, machinery, or vehicular traffic more than once a month
  • Sound and noise levels are loud and distracting
  • Work in this occupation involves making repetitive motions more than one-third of the time
  • Work in this occupation involves standing more than one-third of the time

Working in this career involves (physical activities):

  • Identifying color and seeing differences in color, including shades and brightness
  • Seeing clearly up close
  • Lifting, pushing, pulling, or carrying objects
  • Using abdominal and lower back muscles repeatedly or over time without tiring

Work Hours and Travel

  • Regular working hours and limited travel

Specialty and Similar Careers

Careers that are more detailed or close to this career:

  • Die Cast Operator (DCO)
  • Direct Chill Caster (DC Caster)
  • Iron Pourer
  • Metal Handler
  • Vacuum Caster
  • Melter
  • Casting Operator
  • Ladleman

Contact

  • Email Support

  • 1-800-GO-TO-XAP (1-800-468-6927)
    From outside the U.S., please call +1 (424) 750-3900

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